On January 12th, five fine woodworkers who journeyed from across the U.S. came to Maloof Inspired Rocker School with Charles Brock at Highland Woodworking in Atlanta. It was total immersion in band sawing, joining, routing, rasping, drilling, bending, gluing and scraping walnut stock into the parts of their dream rocker. Students rotated through stations while my assistant Mark McGowan and I gave whole group and individual instruction on each step of rocker construction.
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Highland Woodworking's great staff supplied the class with two band saws which were constantly busy shaping the seats, arms, headrests, legs and seven spindles or "spokes" as one student called them. They each spent lots of bench time carving seven spindles into a matched set with rasps and spokeshaves. There was no log jam at the machines because you could always work on spindles.
Three Festool RAS 115s were used with Festool dust extractors to enable three student at a time to sculpt the contours of their seats without choking on the dust. Students also used Festool Dominos to align and strengthen the coopered seat joints.
Students took turns sawing the notches and dados in their seat to leg joints with a SawStop Table Saw. I said, "The SawStop technology allows safe table saw instruction in a class for the first time! Everybody should have this peace of mind!"
The goals of the class were met and everyone went home with their all parts fitted and shaped. It takes approximately 150 to 200 hours to build a rocker and each had completed the initial 70 hours. They shipped their rockers home knocked down ready to glue-up, shape, scrape and finish in their shop.
A dentist from Buffalo, NY said, "